tough system 2.0 rolling tower optimizing organization of toolboxes.

DeWalt’s ToughSystem storage offer products to store tools properly and keep them safe from the elements on work sites. Though these storage units are a must to keep tool disorganization at bay, having the whole package, including ToughSystem Storage Accessories, is even better. Keeping tools and equipment easily accessible not only speeds up your work time but also saves you from losing your temper after losing another drill bit or screwdriver.


DeWalt offers a variety of accessories to help improve your workspace even more, including carrier brackets that let you mount toolboxes onto your workshop wall to save you more floor space or foam inserts that you can cut and customize according to your needs.


Their workshop racking system is perfect for organizing larger setups, keeping everything from drills to saws within reach. The ToughSystem DS Carrier is a mobile solution, allowing you to transport multiple toolboxes at once without breaking your back.

Overview of DeWalt ToughStorage Accessories

DeWalt’s ToughStorage accessories include the ToughSystem toolboxes, carrier brackets, workshop racking systems, and foam inserts. Some of the common design features across the range of accessories include reinforced hinges, strong latches, and weather-resistant seals to make sure that your tools and equipment stay protected from thieves and rugged environments.


Whether you need to organize your workshop or transport your tools to the job site, DeWalt's ToughStorage accessories are built to keep your gear safe and your workspace efficient, working in tandem with your ToughSystem toolboxes and organizers.

Key ToughStorage Products

Workshop Racking System

tough system workshop racking system in use to hold up multiple cases at a workshop.

Designed for storage in the workshop or garage, the DeWalt ToughSystem workshop racking accessory system offers flexible arrangements. If you already have your mobile storage system set for on-the-move jobs, then you know the hassle of having to figure out where to put your toolboxes once you’re home. This racking system is designed to specifically alleviate that problem because you can fit the ToughSystem toolboxes on them and take them off one by one if you need to.


Check out this video below on what this DeWalt workshop racking system looks like put together holding DeWalt ToughSystem toolboxes:

This workshop racking system also features an XP tape measure with an impact-resistant PC/ABS case, and the whole racking system is able to withstand a 60-foot drop, so no need to worry about stacking heavy toolboxes on it as the entire racking system itself can support up to 440 pounds. It also offers a built-in lanyard slot for an added layer of security.


Additionally, the racking system provides brackets for shelf add-ons, making it a cost—and space-efficient solution for inside your workshop. It also gets everything off the floor and includes wheels for easy mobility.


The dimensions of the racking system are

  • Depth : 25.5 inches

  • Height : 70.75 inches

  • Width : 12.875 inches

  • Weight : 17.692 pounds

ToughSystem DS Carrier Brackets

2 pack tough system DS brackets

The ToughSystem DS Carrier brackets are adjustable and foldable, designed to tailor specific configurations for your storage needs. Each pair of brackets can hold up to 176 pounds, making them highly durable and practical. These brackets are intended for use with the DeWalt ToughSystem DS Carrier, allowing for a customized setup of your ToughSystem boxes. With these additional brackets, you can easily adapt your storage system to accommodate various tools and equipment securely.

Deep Foam Insert

tough system 2.0 deep foam insert fitted into a case with lid open.

The ToughSystem 2.0 Deep Foam Insert is another way you can customize your tool organization. It’s compatible with the ToughSystem 2.0 toolbox, large toolbox, and XL toolbox. It’s a deep-layer foam insert made to be easily cut and shaped to fit your heavy-duty equipment and tools like your DeWalt drills. There are even laser marks on the foam to help you cut and fit it into the  deep tray organizer  for the toolboxes. 

tough system 2.0 deep foam insert fitted into a deep tool tray.

Additionally, the foam inserts can be stacked within the toolboxes, allowing for optimal customization and efficient use of space.


The dimensions of the Deep Foam insert are:

  • Length : 19.1 inches

  • Width : 12.5 inches

Overall, it’s made of durable black foam, and it helps you keep your tools organized and readily accessible whether that be in the workshop or on the go.

Shallow Foam Insert

Profile of a tough system 2.0 shallow foam insert.

Similar to the deep foam insert, the Shallow foam insert offers customizable solutions for organizing your tools and equipment. This foam insert fits in the same ToughSystem 2.0 toolboxes as the deep foam insert and includes laser markings to make cutting it easier and less of a hassle. Plus, you don’t have to measure anything yourself and potentially get it wrong.


On the other hand, the shallow foam inserts can be stacked inside the toolboxes, giving you more room for more tools.


The dimensions of this foam insert are as follows:

  • Length : 19.1 inches

  • Width : 12.5 inches

Made from black foam, this insert ensures your tools are neatly organized and easily accessible while keeping your tools safe from harm's way. 

Shallow Tool Tray

Left profile of tough system shallow tool tray.

If you’ve got the Foam organizers, you’ll need something to put them into. This shallow tool tray works in tandem with the ToughSystem storage units to keep your hand tools, mechanic tools, and power tools safe from the environment while also giving you the option to travel around with them securely.


These trays are also stackable and customizable to fit what you need them to fit. It’s not a one size fits all ordeal, but more of a fits-what-you-customize it to fit kind of thing. The tray-positioning latches help a lot with this because it allows you to hand the tray in the top portion of your toolbox away from larger tools at the bottom and it’s easily removable with the side-carry handles. Another advantage is that it comes with internal slots for self-customizable dividers that you can make to fit inside, that way you can store what YOU need.


In terms of dimensions, this tray measures


  • Length : 18.33"

  • Width : 12.09"

  • Height : 2.34"

  • Weight : 1.32 lbs

Benefits of Using DeWalt ToughStorage Accessories

Using DeWalt ToughStorage accessories offers several benefits to your storage system. The accessories add extra versatility to the units and help make them more adaptable to the environment of the work site.


Each accessory enhances efficiency on the jobsite by streamlining tool management and accessibility, saving time, frustrations, and reducing clutter. Additionally, the parts are compatible and interchangeable within the ToughSystem line, allowing for seamless integration and customization of your storage setup.

Tips for Maximizing Your ToughStorage System

Customization: Customize the System to Your Tools

  • Use Adjustable Brackets: Utilize the ToughSystem DS Carrier brackets to create a customized layout for your tools. These adjustable and foldable brackets allow you to configure your storage system to fit different sizes and types of tools, ensuring everything has its place.

  • Incorporate Foam Inserts: The ToughSystem 2.0 Deep and Shallow Foam Inserts are perfect for organizing smaller tools and accessories. Cut the foam to fit your tools precisely using the laser-cut lines, and layer them as needed in the ToughSystem 2.0 Toolbox, Large Toolbox, or XL Toolbox.

  • Expand with Shelving: Add shelves to the workshop racking system using the support brackets. This allows you to store more items and use shelving space efficiently.

  • Mix and Match Modules: Take advantage of the compatibility within the ToughSystem line by combining different modules. Stack toolboxes and organizers according to your workflow, ensuring easy access to frequently used items.

Maintenance: Keep Your Storage System in Top Condition

  • Regular Cleaning: Wipe down your ToughSystem boxes and racking system with a damp cloth to remove dust and debris. Avoid using harsh chemicals that could damage the materials.

  • Inspect for Wear and Tear: Regularly check the brackets, latches, and foam inserts for signs of wear or damage. Replace any worn-out parts promptly to maintain the integrity and functionality of your storage system.

  • Lubricate Moving Parts: For components with moving parts, such as wheels and hinges, apply a suitable lubricant periodically to ensure smooth operation and prevent rust.

Safety: Best Practices for Safe Tool Storage and Transport

  • Secure Heavy Items: When storing or transporting heavy tools, ensure they are placed in lower sections of the racking system or storage boxes to prevent tipping and ensure stability.

  • Lock Your Modules: Use the built-in latches and locks on ToughSystem boxes to secure your tools. This not only prevents tools from falling out during transport but also keeps them safe from theft.

  • Distribute Weight Evenly: When stacking ToughSystem boxes or loading the racking system, distribute the weight evenly to avoid overloading one side. This prevents tipping and ensures safer handling.

  • Use the Lanyard Slot: For added security, especially during transport, utilize the built-in lanyard slot on the workshop racking system. This provides an extra layer of security to keep your modules in place.

  • Follow Weight Limits: Adhere to the weight capacities of your ToughSystem accessories. For example, the workshop racking system can hold up to 440 lbs, and the DS Carrier brackets support up to 176 lbs per pair. Overloading can compromise safety and damage the system.

By customizing, maintaining, and using your ToughSystem storage accessories safely, you can create a highly efficient and reliable storage solution to meet your tool storage needs. This ensures your tools and equipment are well-organized, protected, and ready for use whenever you need them.

Wrapping it up: DeWalt ToughSystem Accessories

DeWalt has been a trusted name in the tool industry for years, renowned for producing reliable and durable products that can endure the toughest job site conditions. Their ToughStorage accessories are no exception.


Proper tool storage is essential not only for maintaining a tidy workspace but also for ensuring that your tools are easily accessible and secure. DeWalt's versatile storage options, such as the carrier brackets and workshop racking system, allow you to customize your storage setup to fit your specific needs.


The ToughSystem DS Carrier provides a mobile solution for transporting multiple toolboxes effortlessly, while the customizable foam inserts protect your tools from damage and loss. With a focus on durability, versatility, efficiency, and compatibility, DeWalt ToughStorage accessories help you create an organized and efficient workspace, ensuring your tools are always ready when you need them.


What to learn more about DeWalt’s ToughSystem storage? Check out our in-depth blog here

DeWalt ToughStorage Accessories Frequently Asked Questions

Are the foam inserts easy to customize?

Yes, both the Deep and Shallow Foam Inserts feature laser marks that make it easy to cut and customize the foam to fit your specific tools and trays within the ToughSystem 2.0 toolboxes.

What is the weight capacity of the DEWALT ToughSystem workshop racking system?

The DEWALT ToughSystem workshop racking system can support up to 440 pounds, making it a robust solution for storing your ToughSystem modules and other heavy tools.

How does the DeWalt ToughSystem workshop racking system work?

The DeWalt ToughSystem workshop racking system allows you to organize your ToughSystem modules in flexible arrangements. It includes an impact-resistant XP tape measure and can support up to 440 pounds. The system also features wheels for easy mobility and brackets for adding shelves.

How do I clean and maintain the foam inserts?

To clean the foam inserts, use a damp cloth to wipe away any dirt or debris. Avoid using harsh chemicals or soaking the foam, as this can damage the material. Regular maintenance will help keep the inserts in good condition and extend their lifespan.

Is there a warranty on DEWALT ToughSystem accessories?

DEWALT offers a warranty on their ToughSystem accessories. The terms and duration of the warranty may vary, so it’s best to check the specific warranty details for each product.

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